UCIC
Ammar Basam
Trainee Engineer
United Cement Industrial Company/Orientation Dashboard
Orientation Outline
6 sections01
HSE
Health, Safety & Environment
- GCCA - Global Cement and Concrete Association safety standards
- IFC - International Finance Corporation guidelines
- LOTO - Lockout / Tagout procedures
02
Quarries
Quarry Sites
- Othman - Limestone extraction site
- East Tufail - Secondary quarry operation
- Al-Jamoum - Clay and corrective materials quarry
03
Crushing
Crushing
- Impact Crusher - Primary size reduction
- Output - ~10 cm aggregate
04
Raw Mill
Raw Mill
- Bins - 5 material storage bins for proportioned feeding
- Rollers - 4 rollers in vertical roller mill
05
Kiln
Kiln - Process & Control
- Sinoma - Kiln system manufacturer
- HGH Kilnscan - Infrared thermal scanning for shell monitoring
- ABB ProKiln - Advanced kiln control system
- PCS7 - Siemens process control system
06
Cement Mill
Cement Mill
- Dual-chamber ball mill - Two-compartment grinding system for final cement production
Clinkering Section Training Schedule
Jul 29 - Aug 3| Date | Day | Focus Area | Details |
|---|---|---|---|
| Jul 29 | Mon | Preheater Systems | Cyclone stages, gas flow, material flow |
| Jul 30 | Tue | Preheater Systems | Heat transfer, calcination, riser ducts |
| Jul 31 | Wed | Cooler Systems | Grate cooler operation, air distribution |
| Aug 1 | Thu | Cooler Systems | Clinker cooling, heat recovery, troubleshooting |
| Aug 2 | Fri | Storage & Handling | Clinker silo management, conveyor systems |
| Aug 3 | Sat | Review & Assessment | Week summary, Q&A, practical assessment |
Clinkering Section - Week 1 of training rotation
Ammar Basam - Trainee Engineer ยท United Cement Industrial Company